/**************************************************************************** * apps/industry/foc/float/foc_align.c * This file implements angle sensor alignment routine for float32 * * Licensed to the Apache Software Foundation (ASF) under one or more * contributor license agreements. See the NOTICE file distributed with * this work for additional information regarding copyright ownership. The * ASF licenses this file to you under the Apache License, Version 2.0 (the * "License"); you may not use this file except in compliance with the * License. You may obtain a copy of the License at * * http://www.apache.org/licenses/LICENSE-2.0 * * Unless required by applicable law or agreed to in writing, software * distributed under the License is distributed on an "AS IS" BASIS, WITHOUT * WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied. See the * License for the specific language governing permissions and limitations * under the License. * ****************************************************************************/ /**************************************************************************** * Included Files ****************************************************************************/ #include #include #include #include #include "industry/foc/foc_common.h" #include "industry/foc/foc_log.h" #include "industry/foc/float/foc_align.h" /**************************************************************************** * Pre-processor Definitions ****************************************************************************/ /* Align to -90deg = 270deg */ #define FOC_ALIGN_ANGLE (3*M_PI/2) /* Direction alignment */ #define ALIGN_DIR_ANGLE_STEP (0.001f) #define ALIGN_DIR_ANGLE_HOLD_0 (0.0f) #define ALIGN_DIR_ANGLE_HOLD_1 (M_PI/3) #define ALIGN_DIR_ANGLE_HOLD_2 (2*M_PI/3) #define ALIGN_DIR_ANGLE_HOLD_3 (M_PI) #define ALIGN_DIR_ANGLE_HOLD_4 (4*M_PI/3) #define ALIGN_DIR_HOLD_CNTR (10) /* IDLE steps */ #define IDLE_STEPS (500) /* Index alignment */ #define ALIGN_INDEX_ANGLE_SIGN (-2.0f*M_PI) #define ALIGN_INDEX_ANGLE_STEP (0.001f) #define ALIGN_INDEX_ANGLE_NOZERO (0.1f) /**************************************************************************** * Private Data Types ****************************************************************************/ /* Align stage */ enum foc_align_run_stage_e { FOC_ALIGN_RUN_INIT, #ifdef CONFIG_INDUSTRY_FOC_ALIGN_INDEX FOC_ALIGN_RUN_INDEX, #endif FOC_ALIGN_RUN_OFFSET, FOC_ALIGN_RUN_DIR, FOC_ALIGN_RUN_IDLE, FOC_ALIGN_RUN_DONE }; /* Align routine private data */ struct foc_align_f32_s { struct foc_routine_align_cfg_f32_s cfg; struct foc_routine_aling_final_f32_s final; int cntr; int stage; int dir_step; #ifdef CONFIG_INDUSTRY_FOC_ALIGN_INDEX int index_step; float index_angle; #endif float dir_angle; float angle_last; float angle_now; float diff_cw; float diff_ccw; }; /**************************************************************************** * Private Function Prototypes ****************************************************************************/ int foc_routine_align_init_f32(FAR foc_routine_f32_t *r); void foc_routine_align_deinit_f32(FAR foc_routine_f32_t *r); int foc_routine_align_cfg_f32(FAR foc_routine_f32_t *r, FAR void *cfg); int foc_routine_align_run_f32(FAR foc_routine_f32_t *r, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out); int foc_routine_align_final_f32(FAR foc_routine_f32_t *r, FAR void *data); /**************************************************************************** * Public Data ****************************************************************************/ struct foc_routine_ops_f32_s g_foc_routine_align_f32 = { .init = foc_routine_align_init_f32, .deinit = foc_routine_align_deinit_f32, .cfg = foc_routine_align_cfg_f32, .run = foc_routine_align_run_f32, .final = foc_routine_align_final_f32, }; /**************************************************************************** * Private Functions ****************************************************************************/ #ifdef CONFIG_INDUSTRY_FOC_ALIGN_INDEX /**************************************************************************** * Name: foc_align_index_run_f32 * * Description: * Run index alignment routine * * Input Parameter: * align - pointer to FOC align routine * in - pointer to FOC routine input data * out - pointer to FOC routine output data * ****************************************************************************/ static int foc_align_index_run_f32(FAR struct foc_align_f32_s *align, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out) { static float dir = DIR_CW; float sign = 0.0f; int ret = FOC_ROUTINE_RUN_NOTDONE; /* Get mechanical angles */ align->angle_last = align->angle_now; align->angle_now = in->angle_m; /* Normalize angle to <-M_PI, M_PI> range */ align->angle_now = align->angle_now - M_PI; angle_norm_2pi(&align->angle_now, -M_PI, M_PI); /* The product of the previous angle with an angle now gives us * information about the encoder overflow. * This procedure assumes that the encoder index signal resets the * encoder value to zero. */ sign = align->angle_now * align->angle_last; /* Move the motor shaft to approach index signal from both direction. * After that, the encoder zero should be aligned with the encoder index. */ if (align->index_step == 0) { /* Move the motor shaft away from zero */ align->index_angle += dir * ALIGN_INDEX_ANGLE_STEP; if (align->angle_now < ALIGN_INDEX_ANGLE_NOZERO && align->angle_now > -ALIGN_INDEX_ANGLE_NOZERO) { align->index_step += 1; } } else if (align->index_step == 1) { /* Move the motor shaft to zero in positive direction */ align->index_angle += dir * ALIGN_INDEX_ANGLE_STEP; if (sign < 0.0f && sign < ALIGN_INDEX_ANGLE_SIGN) { dir = DIR_CCW * dir; align->index_step += 1; } } else if (align->index_step == 2) { /* Move the motor shaft away from zero */ align->index_angle += dir * ALIGN_INDEX_ANGLE_STEP; if (align->angle_now < ALIGN_INDEX_ANGLE_NOZERO && align->angle_now > -ALIGN_INDEX_ANGLE_NOZERO) { align->index_step += 1; } } else if (align->index_step == 3) { /* Move the motor shaft to zero in negative direction */ align->index_angle += dir * ALIGN_INDEX_ANGLE_STEP; if (sign < 0.0f && sign < ALIGN_INDEX_ANGLE_SIGN) { dir = DIR_CCW * dir; align->index_step += 1; } } else if (align->index_step == 4) { /* Done */ ret = FOC_ROUTINE_RUN_DONE; } /* Get output */ if (ret == FOC_ROUTINE_RUN_DONE) { /* Force IDLE mode */ out->dq_ref.q = 0.0f; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = 0.0f; out->foc_mode = FOC_HANDLER_MODE_IDLE; /* Reset data */ align->angle_last = 0.0f; align->angle_now = 0.0f; align->cntr = 0; } else { /* Force DQ voltage vector */ out->dq_ref.q = align->cfg.volt; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = align->index_angle; out->foc_mode = FOC_HANDLER_MODE_VOLTAGE; /* Increase counter */ align->cntr += 1; } return ret; } #endif /**************************************************************************** * Name: foc_align_offset_run_f32 * * Description: * Run offset alignment routine * * Input Parameter: * align - pointer to FOC align routine * in - pointer to FOC routine input data * out - pointer to FOC routine output data * ****************************************************************************/ static int foc_align_offset_run_f32(FAR struct foc_align_f32_s *align, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out) { int ret = FOC_ROUTINE_RUN_NOTDONE; /* Reset Align angle sensor */ if (align->cntr > align->cfg.offset_steps) { /* Align angle sensor */ if (align->cfg.cb.zero != NULL) { ret = align->cfg.cb.zero(align->cfg.cb.priv, in->angle); if (ret < 0) { FOCLIBERR("ERROR: align offset callback failed %d!\n", ret); goto errout; } } /* Offset align done */ align->cntr = 0; ret = FOC_ROUTINE_RUN_DONE; /* Force IDLE mode */ out->dq_ref.q = 0.0f; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = 0.0f; out->foc_mode = FOC_HANDLER_MODE_IDLE; } else { /* Force DQ voltage vector */ out->dq_ref.q = align->cfg.volt; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = FOC_ALIGN_ANGLE; out->foc_mode = FOC_HANDLER_MODE_VOLTAGE; /* Increase counter */ align->cntr += 1; } /* Store offset if done */ if (ret == FOC_ROUTINE_RUN_DONE) { align->final.offset = in->angle; } errout: return ret; } /**************************************************************************** * Name: foc_align_dir_move_f32 ****************************************************************************/ static void foc_align_dir_move_f32(FAR struct foc_align_f32_s *align, float dir, float dest) { bool next = false; DEBUGASSERT(align); /* Update angle */ align->dir_angle += dir * ALIGN_DIR_ANGLE_STEP; /* Check destination */ if (dir == DIR_CW) { if (align->dir_angle >= dest) { next = true; } } else if (dir == DIR_CCW) { if (align->dir_angle <= dest) { next = true; } } else { DEBUGASSERT(0); } /* Next step */ if (next == true) { align->dir_step += 1; } } /**************************************************************************** * Name: foc_align_dir_hold_f32 ****************************************************************************/ static void foc_align_dir_hold_f32(FAR struct foc_align_f32_s *align, float dir, bool last, bool diff) { DEBUGASSERT(align); /* Lock angle */ align->dir_angle = align->dir_angle; /* Increase counter */ align->cntr += 1; if (align->cntr > ALIGN_DIR_HOLD_CNTR) { /* Next step */ align->dir_step += 1; /* Accumulate diff */ if (diff == true) { if (dir == DIR_CW) { align->diff_cw += (align->angle_now - align->angle_last); } else if (dir == DIR_CCW) { align->diff_ccw += (align->angle_now - align->angle_last); } else { DEBUGASSERT(0); } } /* Store last angle */ if (last == true) { align->angle_last = align->angle_now; } /* Reset counter */ align->cntr = 0; } } /**************************************************************************** * Name: foc_align_dir_run_f32 * * Description: * Run direction alignment routine * * Input Parameter: * align - pointer to FOC align routine * in - pointer to FOC routine input data * out - pointer to FOC routine output data * ****************************************************************************/ int foc_align_dir_run_f32(FAR struct foc_align_f32_s *align, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out) { int ret = FOC_ROUTINE_RUN_NOTDONE; bool last = false; /* Store angle now */ align->angle_now = in->angle; /* Handle dir align */ if (align->dir_step == 0) { /* Start with position 0 */ align->dir_angle = ALIGN_DIR_ANGLE_HOLD_0; /* Step 0 - hold position 0 */ foc_align_dir_hold_f32(align, DIR_CW, true, true); } else if (align->dir_step == 1) { /* Step 1 - move motor in CW direction to position 1 */ foc_align_dir_move_f32(align, DIR_CW, ALIGN_DIR_ANGLE_HOLD_1); } else if (align->dir_step == 2) { /* Step 2 - hold position 1 */ foc_align_dir_hold_f32(align, DIR_CW, true, false); } else if (align->dir_step == 3) { /* Step 3 - move motor in CW direction to position 2 */ foc_align_dir_move_f32(align, DIR_CW, ALIGN_DIR_ANGLE_HOLD_2); } else if (align->dir_step == 4) { /* Step 4 - hold position 2 */ foc_align_dir_hold_f32(align, DIR_CW, true, true); } else if (align->dir_step == 5) { /* Step 5 - move motor in CW direction to position 3 */ foc_align_dir_move_f32(align, DIR_CW, ALIGN_DIR_ANGLE_HOLD_3); } else if (align->dir_step == 6) { /* Step 6 - hold position 3 */ foc_align_dir_hold_f32(align, DIR_CW, true, true); } else if (align->dir_step == 6) { /* Step 6 - move motor in CW direction to position 4 */ foc_align_dir_move_f32(align, DIR_CW, ALIGN_DIR_ANGLE_HOLD_4); } else if (align->dir_step == 7) { /* Step 7 - hold position 4 */ foc_align_dir_hold_f32(align, DIR_CW, true, true); } else if (align->dir_step == 8) { /* Step 8 - move motor in CCW direction to position 3 */ foc_align_dir_move_f32(align, DIR_CCW, ALIGN_DIR_ANGLE_HOLD_3); } else if (align->dir_step == 9) { /* Step 9 - hold position 3 */ foc_align_dir_hold_f32(align, DIR_CCW, true, true); } else if (align->dir_step == 10) { /* Step 10 - move motor in CCW direction to position 2 */ foc_align_dir_move_f32(align, DIR_CCW, ALIGN_DIR_ANGLE_HOLD_2); } else if (align->dir_step == 11) { /* Step 11 - hold position 2 */ foc_align_dir_hold_f32(align, DIR_CCW, true, true); } else if (align->dir_step == 12) { /* Step 12 - move motor in CCW direction to position 1 */ foc_align_dir_move_f32(align, DIR_CCW, ALIGN_DIR_ANGLE_HOLD_1); } else if (align->dir_step == 13) { /* Step 13 - hold position 1 */ foc_align_dir_hold_f32(align, DIR_CCW, true, true); } else if (align->dir_step == 14) { /* Step 14 - move motor in CCW direction to position 0 */ foc_align_dir_move_f32(align, DIR_CCW, ALIGN_DIR_ANGLE_HOLD_0); } else if (align->dir_step == 15) { /* Step 15 - hold position 0 */ foc_align_dir_hold_f32(align, DIR_CCW, true, true); } else { /* Set flag */ last = true; /* Get sensor direction according to sampled data */ if (align->diff_cw > 0.0f && align->diff_ccw < 0.0f) { align->final.dir = DIR_CW; } else if (align->diff_cw < 0.0f && align->diff_ccw > 0.0f) { align->final.dir = DIR_CCW; } else { /* Invalid data */ FOCLIBERR("ERROR: direction align failed !\n"); align->final.dir = DIR_NONE; ret = -EINVAL; goto errout; } /* Align angle sensor */ if (align->cfg.cb.dir != NULL) { ret = align->cfg.cb.dir(align->cfg.cb.priv, align->final.dir); if (ret < 0) { FOCLIBERR("ERROR: align dir callback failed %d!\n", ret); goto errout; } } /* Direction alignment done */ ret = FOC_ROUTINE_RUN_DONE; } /* Force DQ voltage vector */ out->dq_ref.q = align->cfg.volt; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = align->dir_angle; out->foc_mode = FOC_HANDLER_MODE_VOLTAGE; errout: /* Force current to zero if alignment done */ if (last == true) { out->dq_ref.q = 0.0f; out->dq_ref.d = 0.0f; } return ret; } /**************************************************************************** * Name: foc_align_idle_run_f32 * * Description: * Force IDLE state * * Input Parameter: * align - pointer to FOC align routine * in - pointer to FOC routine input data * out - pointer to FOC routine output data * ****************************************************************************/ static int foc_align_idle_run_f32(FAR struct foc_align_f32_s *align, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out) { int ret = FOC_ROUTINE_RUN_NOTDONE; /* Get output */ out->dq_ref.q = 0.0f; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = 0.0f; out->foc_mode = FOC_HANDLER_MODE_IDLE; /* Increase counter */ align->cntr += 1; if (align->cntr > IDLE_STEPS) { /* Done */ ret = FOC_ROUTINE_RUN_DONE; /* Reset counter */ align->cntr = 0; } return ret; } /**************************************************************************** * Name: foc_routine_align_init_f32 * * Description: * Initialize the FOC align routine (float32) * * Input Parameter: * r - pointer to FOC routine * ****************************************************************************/ int foc_routine_align_init_f32(FAR foc_routine_f32_t *r) { int ret = OK; DEBUGASSERT(r); /* Connect angle data */ r->data = zalloc(sizeof(struct foc_align_f32_s)); if (r->data == NULL) { ret = -ENOMEM; goto errout; } errout: return ret; } /**************************************************************************** * Name: foc_routine_align_deinit_f32 * * Description: * Deinitialize the FOC align routine (float32) * * Input Parameter: * r - pointer to FOC routine * ****************************************************************************/ void foc_routine_align_deinit_f32(FAR foc_routine_f32_t *r) { DEBUGASSERT(r); if (r->data) { /* Free routine data */ free(r->data); } } /**************************************************************************** * Name: foc_routine_align_cfg_f32 * * Description: * Configure the FOC align routine (float32) * * Input Parameter: * r - pointer to FOC routine * cfg - pointer to align routine configuration data * ****************************************************************************/ int foc_routine_align_cfg_f32(FAR foc_routine_f32_t *r, FAR void *cfg) { FAR struct foc_align_f32_s *a = NULL; int ret = OK; DEBUGASSERT(r); DEBUGASSERT(cfg); /* Get aling data */ DEBUGASSERT(r->data); a = r->data; /* Copy configuration */ memcpy(&a->cfg, cfg, sizeof(struct foc_routine_align_cfg_f32_s)); /* Verify configuration */ if (a->cfg.volt <= 0.0f) { ret = -EINVAL; goto errout; } if (a->cfg.offset_steps <= 0) { ret = -EINVAL; goto errout; } if (a->cfg.cb.zero == NULL || a->cfg.cb.dir == NULL || a->cfg.cb.priv == NULL) { FOCLIBWARN("WARN: no align cb data!\n"); } errout: return ret; } /**************************************************************************** * Name: foc_routine_align_run_f32 * * Description: * Run the FOC align routine step (float32) * * Input Parameter: * r - pointer to FOC routine * in - pointer to FOC routine input data * out - pointer to FOC routine output data * ****************************************************************************/ int foc_routine_align_run_f32(FAR foc_routine_f32_t *r, FAR struct foc_routine_in_f32_s *in, FAR struct foc_routine_out_f32_s *out) { FAR struct foc_align_f32_s *a = NULL; int ret = FOC_ROUTINE_RUN_NOTDONE; DEBUGASSERT(r); DEBUGASSERT(in); DEBUGASSERT(out); /* Get aling data */ DEBUGASSERT(r->data); a = r->data; /* Force IDLE state at default */ out->dq_ref.q = 0.0f; out->dq_ref.d = 0.0f; out->vdq_comp.q = 0.0f; out->vdq_comp.d = 0.0f; out->angle = 0.0f; out->foc_mode = FOC_HANDLER_MODE_IDLE; /* Handle alignment stage */ switch (a->stage) { case FOC_ALIGN_RUN_INIT: { a->stage += 1; ret = FOC_ROUTINE_RUN_NOTDONE; break; } #ifdef CONFIG_INDUSTRY_FOC_ALIGN_INDEX case FOC_ALIGN_RUN_INDEX: { /* Align zero procedure */ ret = foc_align_index_run_f32(a, in, out); if (ret < 0) { goto errout; } if (ret == FOC_ROUTINE_RUN_DONE) { FOCLIBLOG("ALIGN INDEX done!\n"); a->stage += 1; ret = FOC_ROUTINE_RUN_NOTDONE; } break; } #endif case FOC_ALIGN_RUN_OFFSET: { /* Align zero procedure */ ret = foc_align_offset_run_f32(a, in, out); if (ret < 0) { goto errout; } if (ret == FOC_ROUTINE_RUN_DONE) { FOCLIBLOG("ALIGN OFFSET done!\n"); a->stage += 1; ret = FOC_ROUTINE_RUN_NOTDONE; } break; } case FOC_ALIGN_RUN_DIR: { /* Align direction procedure */ ret = foc_align_dir_run_f32(a, in, out); if (ret < 0) { goto errout; } if (ret == FOC_ROUTINE_RUN_DONE) { FOCLIBLOG("ALIGN DIR done!\n"); a->stage += 1; ret = FOC_ROUTINE_RUN_NOTDONE; } break; } case FOC_ALIGN_RUN_IDLE: { /* De-energetize motor */ ret = foc_align_idle_run_f32(a, in, out); if (ret < 0) { goto errout; } if (ret == FOC_ROUTINE_RUN_DONE) { FOCLIBLOG("ALIGN IDLE done!\n"); a->stage += 1; ret = FOC_ROUTINE_RUN_NOTDONE; } break; } case FOC_ALIGN_RUN_DONE: { ret = FOC_ROUTINE_RUN_DONE; break; } default: { FOCLIBERR("ERROR: invalid alignment stage %d\n", a->stage); ret = -EINVAL; goto errout; } } errout: return ret; } /**************************************************************************** * Name: foc_routine_align_final_f32 * * Description: * Finalize the FOC routine data (float32) * * Input Parameter: * r - pointer to FOC routine * data - pointer to FOC align routine final data * ****************************************************************************/ int foc_routine_align_final_f32(FAR foc_routine_f32_t *r, FAR void *data) { FAR struct foc_align_f32_s *a = NULL; DEBUGASSERT(r); DEBUGASSERT(data); /* Get aling data */ DEBUGASSERT(r->data); a = r->data; /* Get final data */ memcpy(data, &a->final, sizeof(struct foc_routine_aling_final_f32_s)); return OK; }